Welcome to our comprehensive guide on CCV reroute kits! If you’re here, chances are that you already know what CCV (Closed Crankcase Ventilation) is and how it works. However, if you’re new to the concept, let us give you a brief overview before diving into the details of CCV reroute kits.
What is CCV?
CCV stands for Closed Crankcase Ventilation, which is an emission control system used in internal combustion engines. In simple terms, CCV prevents harmful gases from escaping into the environment by redirecting them back into the engine’s intake system.
How does CCV work?
In an internal combustion engine, the pistons move up and down inside the cylinders. As they move, they create pressure inside the crankcase, which is the space below the cylinders where the crankshaft is located. This pressure forces gases, such as hydrocarbons and water vapor, out of the crankcase and into the atmosphere.
To prevent these harmful gases from escaping, the CCV system redirects them back into the engine’s intake system. The CCV system consists of a valve, hoses, and a separator. The valve controls the flow of gases, while the hoses and separator ensure that only clean air enters the engine.
What is a CCV reroute kit?
A CCV reroute kit is an aftermarket modification that replaces the stock CCV system on diesel engines. The purpose of this modification is to reduce the amount of oil vapor that is introduced into the engine’s intake system. Oil vapor can cause carbon buildup on the engine’s valves and intake manifold, leading to reduced performance and increased maintenance costs.
A CCV reroute kit typically includes a new breather filter, hoses, fittings, and installation instructions. By replacing the stock CCV system with a reroute kit, you can reduce the amount of oil vapor that enters the engine’s intake system, which can improve performance and reduce maintenance costs.
Why should you install a CCV reroute kit?
There are several reasons why you might want to install a CCV reroute kit on your diesel engine:
Improved Performance: By reducing the amount of oil vapor that enters the engine’s intake system, a CCV reroute kit can improve airflow and increase horsepower.
Lower Maintenance Costs: Oil vapor can cause carbon buildup on the engine’s valves and intake manifold, leading to reduced performance and increased maintenance costs. By installing a CCV reroute kit, you can reduce the amount of oil vapor that enters the engine, which can lower maintenance costs over time.
Environmental Benefits: By reducing the amount of harmful gases that are released into the atmosphere, a CCV reroute kit can have a positive impact on the environment.
How to Install a CCV Reroute Kit
Installing a CCV reroute kit is a relatively simple process that can be completed in a few hours with basic tools. Here are the general steps involved:
Remove the stock CCV system: The first step is to remove the stock CCV system from your engine. This typically involves disconnecting hoses and removing any mounting brackets.
Install the new breather filter: Once the stock CCV system is removed, you can install the new breather filter that comes with the CCV reroute kit. This filter will replace the valve that controls the flow of gases.
Connect the new hoses and fittings: With the breather filter in place, you can connect the new hoses and fittings that come with the CCV reroute kit. These hoses will redirect the gases back into the engine’s intake system.
Test the new system: After everything is installed, it’s important to test the new CCV reroute system to ensure that everything is working properly. Start the engine and check for any leaks or unusual noises.
In conclusion, a CCV reroute kit can be a valuable modification for diesel engines that can improve performance, reduce maintenance costs, and have a positive impact on the environment. If you’re considering installing a CCV reroute kit on your engine, be sure to choose a kit that is compatible with your make and model, and follow the installation instructions carefully. With proper installation and maintenance, a CCV reroute kit can provide long-lasting benefits for your engine.